Anais dos Seminários de Redução, Minério de Ferro e Aglomeração


ISSN 2594-357X

Título

THE IMPORTANCE OF IRON ORE CHARACTERISATION AND DEM MODELLING IN MATERIALS HANDLING APPLICATIONS WITH A FOCUS ON WEAR

THE IMPORTANCE OF IRON ORE CHARACTERISATION AND DEM MODELLING IN MATERIALS HANDLING APPLICATIONS WITH A FOCUS ON WEAR

DOI

10.5151/2594-357X-25310

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Resumo

The characterisation of iron ore from a materials handling point of view is paramount in order to provide the best possible design for the desired application and maximise equipment uptime at the lowest possible capital and operational expenditure. Problematic issues in materials handling applications often arise in the iron ore industry due to the high density of the ore as well as the abrasive nature of the product. One of the key issues encountered during the handling of iron ore is excessive wear due to either impact or sliding abrasion. The applications and equipment typically affected by accelerated wear issues are mass flow hoppers, transfer chutes and conveyor belts. These wear issues often result in unplanned down times and loss in production which can lead to a considerable loss in revenue. This paper provides an overview of the best practises in the materials handling characterisation of iron ore and discusses available techniques for the modelling of iron ore in applications where accelerated wear is experienced. The application is illustrated through a number of industry relevant case studies for which engineering design work was undertaken to successfully reduce the wear rates of different materials handling equipment.

 

The characterisation of iron ore from a materials handling point of view is paramount in order to provide the best possible design for the desired application and maximise equipment uptime at the lowest possible capital and operational expenditure. Problematic issues in materials handling applications often arise in the iron ore industry due to the high density of the ore as well as the abrasive nature of the product. One of the key issues encountered during the handling of iron ore is excessive wear due to either impact or sliding abrasion. The applications and equipment typically affected by accelerated wear issues are mass flow hoppers, transfer chutes and conveyor belts. These wear issues often result in unplanned down times and loss in production which can lead to a considerable loss in revenue. This paper provides an overview of the best practises in the materials handling characterisation of iron ore and discusses available techniques for the modelling of iron ore in applications where accelerated wear is experienced. The application is illustrated through a number of industry relevant case studies for which engineering design work was undertaken to successfully reduce the wear rates of different materials handling equipment.

Palavras-chave

Wear; Modelling; Characterization; Transfer chutes

Wear; Modelling; Characterization; Transfer chutes

Como citar

Tobias Krull; Ken Williams; Tim Donohue; Dusan Ilic. THE IMPORTANCE OF IRON ORE CHARACTERISATION AND DEM MODELLING IN MATERIALS HANDLING APPLICATIONS WITH A FOCUS ON WEAR , p. 4796-4807. In: 44º Seminário de Redução de Minério de Ferro e Matérias-primas, 15º Simpósio Brasileiro de Minério de Ferro e 2º Simpósio Brasileiro de Aglomeração de Minério de Ferro, Belo Horizonte - Brasil, 2014.
ISSN: 2594-357X , DOI 10.5151/2594-357X-25310