Title

ADVANCED LUBRICATION STRATEGY IN COLD ROLLING

ADVANCED LUBRICATION STRATEGY IN COLD ROLLING

Authorship

VOITEKHOVSKII, DMITRIY; BAZZARO, GIANLUCA

VOITEKHOVSKII, DMITRIY

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BAZZARO, GIANLUCA

I am this author

DOI

10.5151/2594-5297-40995

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Abstract

THE COLD ROLLING PROCESS DEMANDS PRECISE CONTROL OVER FRICTION TO ENSURE THE PRODUCTION OF HIGH-QUALITY MATERIALS. TRADITIONAL LUBRICATION METHODS, WHILE FOUNDATIONAL, OFTEN FALL SHORT IN MEETING THE DIVERSE AND DYNAMIC NEEDS OF MODERN COLD ROLLING OPERATIONS. THIS ARTICLE INTRODUCES INNOVATIVE LUBRICATION STRATEGIES DESIGNED TO ENHANCE OPERATIONAL EFFICIENCY AND SURFACE QUALITY OF ROLLED PRODUCTS. THROUGH A COMPREHENSIVE ANALYSIS, WE EXPLORE THE LIMITATIONS OF CONVENTIONAL EMULSION SYSTEMS AND THE POTENTIAL OF DIRECT OIL APPLICATION TECHNIQUES. THE STUDY ALSO DELVES INTO THE MIXED LUBRICATION DOMAIN, EXAMINING THE INTERPLAY BETWEEN BOUNDARY AND HYDRODYNAMIC LUBRICATION MODES, AND INTRODUCES THE CONCEPT OF MICRO-PLASTO-HYDRODYNAMIC LUBRICATION. OUR FINDINGS UNDERSCORE THE SIGNIFICANT IMPACT OF THESE ADVANCED LUBRICATION STRATEGIES ON REDUCING ROLLING FORCE, CONSERVING ENERGY, AND FACILITATING FLEXIBLE PRODUCTION SCHEDULES, CONTRIBUTING TO STABLE MANUFACTURING PRACTICES.

THE COLD ROLLING PROCESS DEMANDS PRECISE CONTROL OVER FRICTION TO ENSURE THE PRODUCTION OF HIGH-QUALITY MATERIALS. TRADITIONAL LUBRICATION METHODS, WHILE FOUNDATIONAL, OFTEN FALL SHORT IN MEETING THE DIVERSE AND DYNAMIC NEEDS OF MODERN COLD ROLLING OPERATIONS. THIS ARTICLE INTRODUCES INNOVATIVE LUBRICATION STRATEGIES DESIGNED TO ENHANCE OPERATIONAL EFFICIENCY AND SURFACE QUALITY OF ROLLED PRODUCTS. THROUGH A COMPREHENSIVE ANALYSIS, WE EXPLORE THE LIMITATIONS OF CONVENTIONAL EMULSION SYSTEMS AND THE POTENTIAL OF DIRECT OIL APPLICATION TECHNIQUES. THE STUDY ALSO DELVES INTO THE MIXED LUBRICATION DOMAIN, EXAMINING THE INTERPLAY BETWEEN BOUNDARY AND HYDRODYNAMIC LUBRICATION MODES, AND INTRODUCES THE CONCEPT OF MICRO-PLASTO-HYDRODYNAMIC LUBRICATION. OUR FINDINGS UNDERSCORE THE SIGNIFICANT IMPACT OF THESE ADVANCED LUBRICATION STRATEGIES ON REDUCING ROLLING FORCE, CONSERVING ENERGY, AND FACILITATING FLEXIBLE PRODUCTION SCHEDULES, CONTRIBUTING TO STABLE MANUFACTURING PRACTICES.

Keywords

Cold Rolling; Lubrication; Friction; Efficiency

Cold Rolling; Lubrication; Friction; Efficiency.