Proceedings of the Seminar on Steelmaking, Casting and Non-Ferrous Metallurgy


ISSN 2594-5300

41º Seminário de Aciaria vol. 41, num.41 (2010)


Title

AUTOMATION SOLUTIONS FOR LADLE GATE APPLICATIONS

AUTOMATION SOLUTIONS FOR LADLE GATE APPLICATIONS

DOI

10.5151/2594-5300-00001

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Abstract

The increased demands of today’s steel industry for automation solutions throughout the whole process line is growing rapidly. The main driving aspect for automation on the casting platform is the safety of the operation personnel. Semi-automatic coupling of the ladle shroud by means of manipulators is widely recognised as state-of-the-art. However, coupling of the ladle gate cylinder is mainly done manually by the operators at imminent danger. The paper presents INTERSTOP’s automation solutions to meet the increasing safety regulations for the casting platform. Further important parameters for automation are process reliability and costs. Whereas safety is the main focus on the casting platform, process reliability and costs come in as general key issues for ladle gate operation. An improvement of process reliability can be obtained by automation of the ladle gate preparation at the ladle preparation area. The paper explains the philosophy that stands behind this INTERSTOP concept based on the state-of-the-art CS ladle gate system and an exemplary layout of the ladle preparation area. Chances, risks and future opportunities are addressed and the potential on cost reduction is shown in detail.

 

The increased demands of today’s steel industry for automation solutions throughout the whole process line is growing rapidly. The main driving aspect for automation on the casting platform is the safety of the operation personnel. Semi-automatic coupling of the ladle shroud by means of manipulators is widely recognised as state-of-the-art. However, coupling of the ladle gate cylinder is mainly done manually by the operators at imminent danger. The paper presents INTERSTOP’s automation solutions to meet the increasing safety regulations for the casting platform. Further important parameters for automation are process reliability and costs. Whereas safety is the main focus on the casting platform, process reliability and costs come in as general key issues for ladle gate operation. An improvement of process reliability can be obtained by automation of the ladle gate preparation at the ladle preparation area. The paper explains the philosophy that stands behind this INTERSTOP concept based on the state-of-the-art CS ladle gate system and an exemplary layout of the ladle preparation area. Chances, risks and future opportunities are addressed and the potential on cost reduction is shown in detail.

Keywords

Automation; Auto coupling; Ladle gate; Process reliability.

Automation; Auto coupling; Ladle gate; Process reliability.

How to refer

Steiner, Benno; Truttmann, Urs. AUTOMATION SOLUTIONS FOR LADLE GATE APPLICATIONS , p. 1-12. In: 41º Seminário de Aciaria, Resende, 2010.
ISSN: 2594-5300 , DOI 10.5151/2594-5300-00001