Proceedings of the Seminar on Rolling, Metal Forming and Products


ISSN 2594-5297

Title

COST REDUCTION AND BETTER QUALITY CONTROL BY ON-LINE ROUGHNESS MEASUREMENT DURING CONTINUOUS STRIP PROCESSING - SORM3PLUS

COST REDUCTION AND BETTER QUALITY CONTROL BY ON-LINE ROUGHNESS MEASUREMENT DURING CONTINUOUS STRIP PROCESSING - SORM3PLUS

DOI

10.5151/2594-5297-32418

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Abstract

SORM 3plus (SORM = Superfast Optical Roughness Measurement) is a system enabling online measurement of roughness parameters during continuous strip processing. Increased requirements for new materials and more complex components call for ever increasing process safety. The roughness parameters are important quality features of uncoated and surface refined strips. The traditional method of measurement involves using a mechanical stylus based instrument. For this purpose the operator must stop the production line or samples are taken from the end of the coil and measurements are made offline in the lab. SORM 3plus, however, is a non-contact, online surface roughness measurement system that can be used for metallic and many non-metallic surfaces at strip speeds of up to 2400 m/min. The surface roughness data are stored in the system computer, displayed to the operator and if needed are fed into a higher-level network. The operator is alerted, if the limited values preset by him are exceeded or if any changes within the line will put at risk the production process. SORM 3plus calculates the roughness parameters as defined in the standards, such as the arithmetic average roughness (Ra) and the peak count (RPc)

 

SORM 3plus (SORM = Superfast Optical Roughness Measurement) is a system enabling online measurement of roughness parameters during continuous strip processing. Increased requirements for new materials and more complex components call for ever increasing process safety. The roughness parameters are important quality features of uncoated and surface refined strips. The traditional method of measurement involves using a mechanical stylus based instrument. For this purpose the operator must stop the production line or samples are taken from the end of the coil and measurements are made offline in the lab. SORM 3plus, however, is a non-contact, online surface roughness measurement system that can be used for metallic and many non-metallic surfaces at strip speeds of up to 2400 m/min. The surface roughness data are stored in the system computer, displayed to the operator and if needed are fed into a higher-level network. The operator is alerted, if the limited values preset by him are exceeded or if any changes within the line will jeopardise the production process. SORM 3plus calculates the roughness parameters as defined in the standards, such as the arithmetic average roughness (Ra) and the peak count (RPc).

Keywords

surface roughness; quality system; Optical Roughness Measurement

surface roughness; quality system; Optical Roughness Measurement

How to refer

Pereira, Anderson. COST REDUCTION AND BETTER QUALITY CONTROL BY ON-LINE ROUGHNESS MEASUREMENT DURING CONTINUOUS STRIP PROCESSING - SORM3PLUS , p. 133-140. In: 56° Seminário de Laminação e Conformação de Metais, São Paulo, 2019.
ISSN: 2594-5297 , DOI 10.5151/2594-5297-32418