Proceedings of the Seminar on Rolling, Metal Forming and Products


ISSN 2594-5297

Title

IMPROVED ENERGY EFFICIENCY AND SURFACE QUALITY IN HIGH PRESSURE DESCALING IN HOT ROLLING

IMPROVED ENERGY EFFICIENCY AND SURFACE QUALITY IN HIGH PRESSURE DESCALING IN HOT ROLLING

DOI

10.5151/2594-5297-40496

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Abstract

AS THE BACKBONE OF THE LARGEST INDUSTRIAL ECONOMIES, THE STEEL INDUSTRY WILL CONTINUE TO IMPROVE ITS ENERGY EFFICIENCY WITH A VIEW TO MEETING THE NEW AMBITIOUS CO2 EMISSION REDUCTION TARGETS SET BY MANY GOVERNMENTS AROUND THE WORLD. HIGH PRESSURE DESCALING IS A MAJOR CONSUMER OF ELECTRICAL ENERGY IN THE HOT ROLLING PROCESS; IN ADDITION, THE TREND TOWARDS EVER-INCREASING WATER PRESSURES IN DESCALING HAS LED TO INCREASED PUMP CAPACITIES AND A CORRESPONDING RISE IN ENERGY CONSUMPTION AND COSTS. LECHLER’S INNOVATIVE SCALEMASTER ECO+ NOZZLE CAN HELP TURNING AROUND THIS TREND AND REDUCE ENERGY CONSUMPTION IN HOT ROLLING CONSIDERABLY, LOWER CO2 EMISSIONS AND SAVE OPERATION COSTS. FURTHERMORE, CERTAIN NEW CONCEPTUAL IDEAS OF NOZZLE ARRANGEMENTS UTILIZING THE OPTIMIZED DESCALING NOZZLES ENABLE THE SURFACE QUALITY OF ROLLED MATERIAL TO BE CONSIDERABLY IMPROVED COMPARED TO EXISTING INSTALLATIONS. THE PAPER WILL ELABORATE ON RESULTS OF LABORATORY AND FIELD TESTS, PRODUCT DETAILS AND APPLICATION ENGINEERING ASPECTS FOR BOTH THE DESIGNER OF SYSTEMS AND THE USER OF DESCALING SYSTEMS

 

AS THE BACKBONE OF THE LARGEST INDUSTRIAL ECONOMIES, THE STEEL INDUSTRY WILL CONTINUE TO IMPROVE ITS ENERGY EFFICIENCY WITH A VIEW TO MEETING THE NEW AMBITIOUS CO2 EMISSION REDUCTION TARGETS SET BY MANY GOVERNMENTS AROUND THE WORLD. HIGH PRESSURE DESCALING IS A MAJOR CONSUMER OF ELECTRICAL ENERGY IN THE HOT ROLLING PROCESS; IN ADDITION, THE TREND TOWARDS EVER-INCREASING WATER PRESSURES IN DESCALING HAS LED TO INCREASED PUMP CAPACITIES AND A CORRESPONDING RISE IN ENERGY CONSUMPTION AND COSTS. LECHLER’S INNOVATIVE SCALEMASTER ECO+ NOZZLE CAN HELP TURNING AROUND THIS TREND AND REDUCE ENERGY CONSUMPTION IN HOT ROLLING CONSIDERABLY, LOWER CO2 EMISSIONS AND SAVE OPERATION COSTS. FURTHERMORE, CERTAIN NEW CONCEPTUAL IDEAS OF NOZZLE ARRANGEMENTS UTILIZING THE OPTIMIZED DESCALING NOZZLES ENABLE THE SURFACE QUALITY OF ROLLED MATERIAL TO BE CONSIDERABLY IMPROVED COMPARED TO EXISTING INSTALLATIONS. THE PAPER WILL ELABORATE ON RESULTS OF LABORATORY AND FIELD TESTS, PRODUCT DETAILS AND APPLICATION ENGINEERING ASPECTS FOR BOTH THE DESIGNER OF SYSTEMS AND THE USER OF DESCALING SYSTEMS

Keywords

HIGH PRESSURE DESCALING; ENERGY EFFICIENCY; OFFSET ANGLE; WASH-OUT EFFECT

Descaling; Efficiency; Offset angle; Washout a maximum of four, separated by semicolon (;) and started with a capital letter. Please avoid literal translations.

How to refer

FRICK, JUERGEN; WOLFF, ROBERT; STEIN, ALFONSO. IMPROVED ENERGY EFFICIENCY AND SURFACE QUALITY IN HIGH PRESSURE DESCALING IN HOT ROLLING , p. 23-31. In: 59º Seminário de Laminação, Conformação de Metais e Produtos, São Paulo, Brasil, 2024.
ISSN: 2594-5297 , DOI 10.5151/2594-5297-40496