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Proceedings of the Seminar on Steelmaking, Casting and Non-Ferrous Metallurgy


ISSN 2594-5300

Title

IMPROVING THE PERFORMANCE OF AN ARGON PLUG IN AN ELECTRIC ARC FURNACE MELTSHOP

IMPROVING THE PERFORMANCE OF AN ARGON PLUG IN AN ELECTRIC ARC FURNACE MELTSHOP

Authorship

DOI

10.5151/2594-5300-40854

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Abstract

THIS STUDY INVESTIGATES THE IMPROVEMENT OF ARGON PLUG PERFORMANCE IN AN ELECTRIC ARC FURNACE (EAF) STEELSHOP. THE EVALUATION COMPARES THREE PURGING PLUG DESIGNS: A STANDARD SLOTTED PLUG (PQ16424), A PLUG DESIGNED FOR BETTER THERMAL SHOCK RESISTANCE (PQ21507 WITH CASTABLE 3926), AND A NEW DESIGN WITH A REINFORCED MATRIX FOR SLAG RESISTANCE (TS3926). LABORATORY TESTS SHOWED THAT TS3926 OFFERED SUPERIOR THERMAL SHOCK RESISTANCE AND A LOWER TEMPERATURE DELTA. FIELD TRIALS WITH PQ21507 DEMONSTRATED A 35% REDUCTION IN EROSION RATE COMPARED TO THE STANDARD PLUG. ADDITIONALLY, THE PLUGS EXHIBITED MINIMAL CRACKING AND EXTENDED SERVICE LIFE, ALLOWING OPERATORS TO SAFELY UTILIZE THEM UNTIL A LOWER OPERATIONAL LIMIT. THESE FINDINGS HIGHLIGHT THE EFFECTIVENESS OF MATERIAL SELECTION AND DESIGN OPTIMIZATION IN ENHANCING ARGON PLUG PERFORMANCE AND PROMOTING SAFETY IN EAF STEELMAKING

 

THIS STUDY INVESTIGATES THE IMPROVEMENT OF ARGON PLUG PERFORMANCE IN AN ELECTRIC ARC FURNACE (EAF) STEELSHOP. THE EVALUATION COMPARES THREE PURGING PLUG DESIGNS: A STANDARD SLOTTED PLUG (PQ16424), A PLUG DESIGNED FOR BETTER THERMAL SHOCK RESISTANCE (PQ21507 WITH CASTABLE 3926), AND A NEW DESIGN WITH A REINFORCED MATRIX FOR SLAG RESISTANCE (TS3926). LABORATORY TESTS SHOWED THAT TS3926 OFFERED SUPERIOR THERMAL SHOCK RESISTANCE AND A LOWER TEMPERATURE DELTA. FIELD TRIALS WITH PQ21507 DEMONSTRATED A 35% REDUCTION IN EROSION RATE COMPARED TO THE STANDARD PLUG. ADDITIONALLY, THE PLUGS EXHIBITED MINIMAL CRACKING AND EXTENDED SERVICE LIFE, ALLOWING OPERATORS TO SAFELY UTILIZE THEM UNTIL A LOWER OPERATIONAL LIMIT. THESE FINDINGS HIGHLIGHT THE EFFECTIVENESS OF MATERIAL SELECTION AND DESIGN OPTIMIZATION IN ENHANCING ARGON PLUG PERFORMANCE AND PROMOTING SAFETY IN EAF STEELMAKING

Keywords

Argon plug, Electric arc furnace (EAF), Steelmaking, Thermal shock resistance, Erosion resistance

Argon plug, Electric arc furnace (EAF), Steelmaking, Thermal shock resistance, Erosion resistance.

How to cite

FERREIRA, EDER JOSÉ; MECÂNICO, ÂNGELO LEANDRO PAIVA_; BARBOSA, WILSON; ALVES, TULIO DA SILVA; NASCIMENTO, VINICIUS FRANCO DO; ARAUJO, EVERALDO MARTINS; SILVA, JONATHAN AMARAL IZIDORO; PINHEIRO, BRUNO CORREIA. IMPROVING THE PERFORMANCE OF AN ARGON PLUG IN AN ELECTRIC ARC FURNACE MELTSHOP, p. 290-298. In: 53rd Seminar on Steelmaking, Casting and Non-Ferrous Metallurgy, São Paulo, Brasil, 2024.
ISSN: 2594-5300, DOI 10.5151/2594-5300-40854