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Proceedings of ABM Annual Congress


ISSN 2594-5327

69th ABM International Annual Congress Vol. 69, Num. 69 (2014)


Title

PASTE PRODUCTION FROM PHOSPHATE ROCK TAILINGS TROUGH FREE SETTLING AND VACUUM FILTRATION

PASTE PRODUCTION FROM PHOSPHATE ROCK TAILINGS TROUGH FREE SETTLING AND VACUUM FILTRATION

Authorship

DOI

10.5151/1516-392X-25070

Downloads

457 Downloads

Abstract

Dewatering stage is among the most important industrial unit operations, and is wide adopted in many different industries, due the fact that a large portion of industrial products is produced using suspensions of solids in liquids. Nowadays the mineral processing tailings disposal is a big problem due the environmental degradation produced. The phosphate rock processing in Anglo American Phosphate Brazil, situated in Catalão/Go/Brazil, generates around 180 t/h of tailings for a plant feed of 480 t/h (approximately 37,5% of the processing plant feed), with 5 to 10% of solids and approximately 14% of P2O5. Nowadays the tailings are sent direct to the tailings dam. The present work proposes the paste production using with the tailings from phosphate rock processing plant divide in two different stages. The first one composed by the free settling of the material in presence of industrial flocculants in a graduated cylinder with 2.0 L of internal volume for one hour, in the same way it must occur in conventional thickeners. After that time, the clarified liquid was drained and the remaining pulp was sent to the second stage consisting in the tailings vacuum filtration. Ten different flocculants and nine different filter media were tested. The found results were satisfactory for paste tailings production with solids percentage around 65%.

 

Dewatering stage is among the most important industrial unit operations, and is wide adopted in many different industries, due the fact that a large portion of industrial products is produced using suspensions of solids in liquids. Nowadays the mineral processing tailings disposal is a big problem due the environmental degradation produced. The phosphate rock processing in Anglo American Phosphate Brazil, situated in Catalão/Go/Brazil, generates around 180 t/h of tailings for a plant feed of 480 t/h (approximately 37,5% of the processing plant feed), with 5 to 10% of solids and approximately 14% of P2O5. Nowadays the tailings are sent direct to the tailings dam. The present work proposes the paste production using with the tailings from phosphate rock processing plant divide in two different stages. The first one composed by the free settling of the material in presence of industrial flocculants in a graduated cylinder with 2.0 L of internal volume for one hour, in the same way it must occur in conventional thickeners. After that time, the clarified liquid was drained and the remaining pulp was sent to the second stage consisting in the tailings vacuum filtration. Ten different flocculants and nine different filter media were tested. The found results were satisfactory for paste tailings production with solids percentage around 65%.

Keywords

Mineral paste; Phosphate rock; Dewatering; Tailings

Mineral paste; Phosphate rock; Dewatering; Tailings

How to cite

Vítor Rodrigues de Araujo Vaz; André Carlos Silva; Elenice Maria Schons Silva; Ângelo Pereira da Silva Junior; João Paulo Aparecido Arruda; Juarez Gonçalves Mesquita. PASTE PRODUCTION FROM PHOSPHATE ROCK TAILINGS TROUGH FREE SETTLING AND VACUUM FILTRATION, p. 8846-8858. In: 69th ABM International Annual Congress, São Paulo - Brasil, 2014.
ISSN: 2594-5327, DOI 10.5151/1516-392X-25070