Anais do Seminário de Laminação, Conformação de Metais e Produtos


ISSN 2594-5297

Título

IRLE´S HSS GRADE FOR F5-7 WORK ROLLS

IRLE´S HSS GRADE FOR F5-7 WORK ROLLS

DOI

10.5151/1983-4764-25454

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Resumo

High wear resistant HSS rolls are being successfully used in the first stands of HSM finishing trains since the early 1990´s. The strong demand of mill administrators to make them applicable also in the last stands of the finishing rolling mill is a major influence factor of R&D efforts at respective roll suppliers. Looking back to the successful replacement of ICDP and HiCr rolls by more economic HSS rolls in F1-4 in regard to the TCO, rolling mill managers wish to repeat such scale gain also at F5-7 stands. Actually used enhanced ICDP rolls wear faster, being the HSM stoppage factor. F1-4 HSS rolls can be used for example 3 times longer. There is an obstacle to be overcome by roll suppliers and end users to replace F5-7 rolls by HSS rolls. Stick and crack resistance properties of HSS need to be improved. As a worldwide known leading producer of cast rolls for steel mills since 1820, the traditional German family owned foundry and machine shop IRLE, existing since 1693, accepted to face also this additional challenge. IRLE´s long year experience and prior researches have shown possible development directions to improve mentioned stick and crack resistance properties of its HSS grade, called SST. A new material of the HSS family is in the development pipe line and is discussed: SST/G. Choice criteria of the development direction, steps to control and guarantee respective sections of an industrial scale production as well as observations and results are described.

 

High wear resistant HSS rolls are being successfully used in the first stands of HSM finishing trains since the early 1990´s. The strong demand of mill administrators to make them applicable also in the last stands of the finishing rolling mill is a major influence factor of R&D efforts at respective roll suppliers. Looking back to the successful replacement of ICDP and HiCr rolls by more economic HSS rolls in F1-4 in regard to the TCO, rolling mill managers wish to repeat such scale gain also at F5-7 stands. Actually used enhanced ICDP rolls wear faster, being the HSM stoppage factor. F1-4 HSS rolls can be used for example 3 times longer. There is an obstacle to be overcome by roll suppliers and end users to replace F5-7 rolls by HSS rolls. Stick and crack resistance properties of HSS need to be improved. As a worldwide known leading producer of cast rolls for steel mills since 1820, the traditional German family owned foundry and machine shop IRLE, existing since 1693, accepted to face also this additional challenge. IRLE´s long year experience and prior researches have shown possible development directions to improve mentioned stick and crack resistance properties of its HSS grade, called SST. A new material of the HSS family is in the development pipe line and is discussed: SST/G. Choice criteria of the development direction, steps to control and guarantee respective sections of an industrial scale production as well as observations and results are described.

Palavras-chave

Hot strip steel and plate mills; Work rolls; High speed steel; Material and production process improvements

Hot strip steel and plate mills; Work rolls; High speed steel; Material and production process improvements

Como citar

Rainer W. Kaiser; Siegbert Mehlau; Jürgen Krüger; Ludwig Hellenthal; Igor Oberding. IRLE´S HSS GRADE FOR F5-7 WORK ROLLS , p. 3033-3042. In: 51º Seminário de Laminação - Processos e Produtos Laminados e Revestidos - Internacional, Foz do Iguaçu - Brasil, 2014.
ISSN: 2594-5297 , DOI 10.5151/1983-4764-25454